Automatic Poultry Weight Grader

Product Overview

This automatic grading system uses precision weighing technology combined with intelligent control software to achieve continuous online weighing and automatic sorting. The machine improves production efficiency, reduces labor costs, and helps poultry processors maintain consistent product specifications.

The equipment can be integrated into poultry processing lines after chilling, cut‑up, or portioning processes, providing an efficient solution for grading, batching, and packing preparation.

Modern poultry grading systems are widely used by processing plants to reduce product giveaway and optimize production planning through accurate weight classification.

Working Principle

The Automatic Poultry Weight Grader operates through a continuous conveyor weighing system.

When poultry products enter the machine, each product is transported individually through the weighing section. The high‑precision load cell sensor detects the product weight and sends real‑time data to the control system.

The PLC controller analyzes the weight information and compares it with preset grading parameters. According to the selected weight range, the system automatically activates sorting mechanisms to direct products into different output channels.

The entire process is completed automatically without stopping the production line, ensuring stable operation and consistent grading accuracy.

Main Features

1. High Precision Dynamic Weighing

• Accurate online weight measurement

• Stable weighing performance during continuous production

• Suitable for high‑speed poultry processing lines

2. Automatic Multi‑Level Grading

The system can classify products according to different weight ranges.
Example:

• 800–1000g

• 1000–1200g

• 1200–1500g

(Customized grading levels available)

3. Intelligent Control System

• Touch screen operation

• Adjustable grading parameters

• Real‑time production monitoring

• Data recording and management

4. Food Grade Stainless Steel Design

• SUS304 stainless steel structure

• Corrosion resistant

• Easy cleaning and maintenance

• Suitable for food processing environments

5. Flexible Product Application

Suitable for:

• Whole chicken

• Chicken breast

• Chicken legs

• Chicken wings

• Chicken nuggets

• Other poultry portions

6. Easy Integration With Processing Lines

Can be connected with:

• Poultry conveyors

• Packing machines

• Portioning machines

• Sorting systems

Technical Specifications

Application

The Automatic Poultry Weight Grader is widely used in poultry slaughterhouses, chicken processing factories, and food production facilities requiring accurate product classification.

Typical applications include:

• Whole chicken grading before packing

• Chicken cut‑up product sorting

• Chicken wing and leg classification

• Frozen poultry product grading

• Fresh poultry packing preparation

• Export poultry processing lines

The equipment helps processors achieve standardized product weights, improve packing efficiency, and meet different customer requirements for retail and food service markets.

Application Case

Case 1: Chicken Processing Plant – Southeast Asia

A large poultry processing factory needed to improve efficiency during chicken portion packing.

Previously, workers manually checked product weight before packing, which resulted in:

• Low production speed

• Higher labor costs

• Inconsistent package weight

After installing an automatic poultry weight grading machine:

• Products were automatically classified by weight

• Packing efficiency increased

• Product consistency improved

• Labor requirements were reduced

The grader was integrated with the existing conveyor and packing system.

Case 2: Frozen Poultry Export Factory – Middle East

A frozen chicken supplier required multiple weight categories for different export customers.

The automatic grading system helped the factory:

• Separate products according to customer specifications

• Improve order accuracy

• Reduce overweight product loss

• Increase production management efficiency

Advantages

Why Choose Automatic Poultry Weight Grader?

• Accurate Weight Classification
  High precision weighing technology ensures reliable product grading.

• Reduced Labor Cost
  Automatic sorting replaces manual inspection and improves production efficiency.

• Improved Packing Efficiency
  Products are prepared according to specific weight ranges before packaging.

• Better Product Consistency
  Ensures stable package weight and improves customer satisfaction.

• Flexible Production Solution
  Suitable for different poultry products and processing capacities.

• Easy Maintenance
  Stainless steel structure provides durability and simple cleaning.